2000W handheld laser welding machine solves industry problems and improves outdoor work efficiency by 300%

Created on 06.18

Against the backdrop of a continued shortage of highly skilled welders in the metal processing industry, a modular handheld laser welding device that subverts the traditional arc welding process is causing industry change. According to equipment manufacturer Modular Technology, its latest 2000W adjustable power laser welding system successfully brings industrial-grade welding precision to outdoor construction sites through its original portable design, and the measured work efficiency is more than 3 times higher than the traditional method.

Technological breakthroughs illuminate multi-dimensional scenarios

The core parameters of the device show: 0-2000W continuously adjustable power output, supports 0.2-6mm carbon steel, 0.2-4mm stainless steel and 0.2-3mm aluminum alloy welding, with IP54 protection level and 10-meter extension cable design, it completely solves the pain points of emergency maintenance of outdoor engineering equipment. Li Ming, an automobile repair technician, lamented during the on-site demonstration: "In the past, the frame aluminum repair required returning to the factory for work, but now millimeter-level precision welding can be completed directly at the accident site, and the repair time has been shortened from 3 days to 2 hours."

Four major application scenarios are deeply empowered

Automotive manufacturing field - In the 4S shop repair workshop, technicians use the equipment's adjustable pulse mode (1-1000Hz) to repair the engine bracket without deformation, and the heat-affected zone is controlled within 0.1mm

Precision instrument processing - Medical device manufacturers use 0.1mm minimum spot diameter to weld endoscope stainless steel components, and the weld smoothness reaches Ra0.8μm

Outdoor infrastructure repair - The power engineering team takes advantage of the equipment's 2kg host weight advantage to complete the instant repair of the power transmission and transformation cabinet on a 30-meter high tower

Art installation processing - Metal artist Wang Lei uses 250W low-power mode to create hollow titanium alloy sculptures: "Laser welding allows artistic ideas to no longer be restricted by technology"

Market verification data is impressive

According to statistics from the equipment cloud platform, the average welding speed of users reaches 60mm/s, and material loss is reduced by 70%. Mr. Chen, technical director of Modular Technology, pointed out: "The real-time temperature monitoring system and 8 waveform adjustment functions equipped on the equipment have increased the welding pass rate of high-reflective materials such as copper and aluminum from 65% of the traditional process to 98%."

Industry experts' outlook

Zhang Hongbin, deputy secretary-general of the China Welding Association, believes: "This innovation of making industrial laser technology portable marks the beginning of the transformation of the manufacturing industry from 'fixed production lines' to 'mobile intelligent manufacturing'. Especially in special scenarios such as on-site maintenance of new energy vehicle battery packs and maintenance of offshore platform equipment, its value is immeasurable."

Currently, the equipment has passed the EU CE safety certification, and the new generation of smart version supporting the Internet of Things will be launched in the first quarter of 2025, which can realize cloud management of welding parameters and process big data analysis functions.

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